Visualizing everything, everywhere (all at once)
Based in Germany, PwC’s client manufactures, stores, and distributes thousands of products across numerous sites, and multiple countries. Each item requires a range of materials, and many need processing or assembly at multiple sites prior to final distribution to the end users.
Every movement of every material, pre-optimization, generated carbon emissions (and costs).
“So we developed with Celonis a solution which enabled us to extract, analyze and visualize all the transactional data of all the material movements between all the different plants and warehouses”, explained Daniel Matzat, Finance Transformation Manager at PwC Germany.
By visualizing these material flows at each stage of the entire production cycle in a series of intuitive dashboards, PwC’s customer gained a wealth of actionable insight, including:
Optimizing for cost
The customer was able to identify and eliminate instances where materials were moved from one site to another and then back again without undergoing any further processing (making the transportation needless and costly). Similarly, the visualizations revealed potential inefficiencies in product distribution, like shipping finished goods from France back to Germany before sending them on to Spain. Despite the immense complexity of the operation, PwC’s solution lets the customer easily identify production practices inflating operational costs.
Optimizing for emissions
“A big advantage of our solution is what we call the ‘ton-kilometer analysis’,” says Matzat. Based on live transactional data, Celonis calculates the kilometers involved in transporting materials between the customer’s various facilities, suppliers and vendors – for every material, at every stage of production.
Meanwhile, a management dashboard displays the corresponding tons of carbon dioxide produced by each of these material movements. This instant, data-driven insight enables the customer to pinpoint and address particularly polluting processes – as well as assess the impact of any measures taken to address them.